Maintenance is a particular headache for many mechanics. The malfunction of hammer crusher in mining process is very common. If not eliminated in time, it will seriously affect the working schedule and efficiency. In particular, the hammer crusher fault and troubleshooting methods are introduced.
Fault phenomenon 1: the size of discharge is too large.
Reason:
excessive wear of hammer head;
fracture of sieve strip.
Exclusion methods:
replacement of hammer head;
replace sieve strip.
Fault 2: bearing overheating.
Reason:
insufficient grease;
excessive grease;
grease pollution and deterioration;
bearing damage.
Exclusion methods:
add proper amount of grease;
the bearing inner grease shall be 50% of its space volume.
cleaning bearings and replacing grease.
replacement of bearings.
Malfunction 3: elastic coupling produces knock sound.
Reason:
the pin shaft is loose;
wear of elastic ring;
Exclusion methods:
stop and tighten the pin nut;
replace the elastic ring.
Malfunction phenomenon 4: the machine produces a knock sound inside.
Reason:
Non-broken matter enters the machine;
the liner fastener is relaxed and the hammer hits the liner;
broken hammer or other parts.
Failure phenomenon 5: reduced output.
Reasons: 1) the crevice of the sieve is blocked;
- uneven feeding. Elimination methods: 1) stop the car and clean up the clogging in the crevice of the sieve strip;
2)adjust the feeding mechanism.
Failure phenomenon 6: vibration sudden.
Reason:
when replacing the hammer head or because of the wear of the cone head, the static balance of the rotor is not required.
the hammer head is broken and the rotor is out of balance;
bending and breaking of pin shaft;
cracks in triangular or circular disks;
loose anchor bolts.
The elimination methods are as follows:
removing the hammer head and selecting the hammer head according to the weight so that the total weight of the hammer on each hammer shaft is equal to the total weight of the hammer relative to the hammer shaft, that is, the static balance meets the requirements;
replacement of hammer head;
replacing pin shaft;
repair or replacement of electric welding;
5)fasten the anchor bolt.
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Hunan Fengwei Wear Parts Foundry, specializing in the production of domestic and foreign brands of crusher wear spare parts manufacturers, production of domestic brands, Hua Yang, Shan Bao, SBM brands such as crusher wear parts, spare parts, as well as foreign brands, Metso, Sandvik, TEREX and other import brands crusher spare parts, wear parts, mining quarry companies such as crusher wear parts of choice. We achieve cost-effective localization of imported spare parts, service users at home and abroad. The company can be matched with various brands of hydraulic crusher electric parts, sealing parts, standard parts and other accessories, can meet the needs of one-stop shopping for customers at home and abroad the demand.
Hunan Fengwei Wear Parts Foundry has thirty years of production experience, and years of experience in processing export products, products have been exported to the United States, Canada, Australia, Sweden, Finland, Russia, Ukraine and Southeast Asia and other countries and regions. Hunan Fengwei Wear Parts Foundry product using the original material, high-quality raw materials, casting and heat treatment process we have a unique thirty years production experience, to ensure complete interchangeability, and original spare parts with high quality and competitive price, provide quality products, quality services for the majority of users.
Hunan Fengwei Wear Parts Foundry wearable parts can be customized to map, and if there is no map, the company has professional mapping personnel to help you mapping, after customization
Contact:Sales Director: Eileen Cai ;
Email: sales@hnfwe.com;
Mobile telephone: +8618692872223