Case Studies

Real results from customers using Fengwei wear parts.

Case 1: Mining - Cone Crusher Liners

Customer Industry: Copper Mining, South America

Equipment: Metso HP500 Cone Crusher

Product: Mantle & Concave

Material: Mn18Cr2

Challenge: Original liners lasting only 3 months in abrasive copper ore.

Result: Fengwei Mn18Cr2 liners achieved 4.5 months service life - 50% longer than original parts, at lower cost.

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Case 2: Quarry - Jaw Plates

Customer Industry: Granite Quarry, Middle East

Equipment: Metso C160 Jaw Crusher

Product: Fixed Jaw Plate & Movable Jaw Plate

Material: Mn22Cr2

Challenge: Frequent jaw plate changes causing production downtime.

Result: Mn22Cr2 jaw plates extended to 5 months service life. Reduced changeout frequency by 40%.

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Case 3: Cement - Hammer Heads

Customer Industry: Cement Plant, Southeast Asia

Equipment: Limestone Hammer Crusher

Product: Hammer Heads

Material: High Chrome + Tungsten Carbide

Challenge: Rapid wear in high-silica limestone.

Result: Bi-metal composite hammer heads doubled service life compared to Mn13. ROI in 2 months.

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Case 4: Sand Making - VSI Rotor Tips

Customer Industry: Manufactured Sand, China

Equipment: Barmac B7150 VSI Crusher

Product: Rotor Tip Wear Parts

Material: Tungsten Carbide

Challenge: Rotor tips wearing out weekly.

Result: Tungsten carbide tips lasted 4 weeks - 4x longer, with better sand shape consistency.

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